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Total Productive Maintenance in IATF 16949

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Guest user Created:   Oct 13, 2017 Last commented:   Oct 13, 2017

Total Productive Maintenance in IATF 16949

In which part of TPM is mandatory in IATF 16949?
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IATF 16949 DOCUMENTATION TOOLKIT

Step-by-step implementation for smaller companies.

IATF 16949 DOCUMENTATION TOOLKIT

Step-by-step implementation for smaller companies.

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Strahinja Stojanovic Oct 13, 2017

Answer:

Total Productive Maintenance (TPM) has been introduced as a new requirement for the aIATF 16949 based on previous non-conformances noted in the areas of equipment management. Requirements for TPM are stated in clause 8.5.1.5 and it is required to document total productive maintenance system.

At a minimum, TPM procedure must include the following:
- identification of process equipment necessary to produce conforming product at the required volume;
- availability of replacement parts for the equipment identified in item a);
- provision of resource for machine, equipment, and facility maintenance;
- packaging and preservation of equipment, tooling, and gauging;
- applicable customer-specific requirements;
- documented maintenance objectives, for example: OEE (Overall Equipment Effectiveness), MTBF (Mean Time Between Failure), and MTTR (Mean Time To Repair), and Preventive Maintenance compliance metrics. Performance -
- to the maintenance objectives shall form an input into management review (see ISO 9001, Section 9.3);
- regular review of maintenance plan and objectives and a documented action plan to address corrective actions where objectives are not achieved;
- use of preventive maintenance methods;
- use of predictive maintenance methods, as applicable;
- periodic overhaul.
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Oct 13, 2017

Oct 13, 2017

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