Context of the organization includes all internal and external issues related to the QMS.
An organizations internal context is the environment in which it aims to achieve its objectives. Internal context can include its approach to governance, its contractual relationships with customers, and its interested parties. Things that need to be considered are related to the culture, beliefs, values, or principles inside the organization, as well as complexity of processes and organizational structure.
Control of business processes according to ISO 9001
Answer:
Implementation of ISO 9001 includes establishing criteria for processes in order to ensure that the processes will deliver intended results. When defining necessary controls for processes it is important to identify activities in the process where something might go wrong and establish control to prevent it from happening.
The best way to establish controls is through procedure where you will define what should be controlled, by whom and who is responsible to monitor execution of controls.
There are some steps in conducting internal audit that are applicable to any process and they will prevent you from missing something out.
First thing you should do is to review the documentation related to the production process, meaning all procedures, SOPs, records, etc. This will help you perform a second step and that is to develop the audit plan where you will define the processes you want to audit, the people and functions you want to interview and precise timing for all this. Then, you should conduct the audit according to the plan. Since it is your first time to perform the audit it is recommendable to create internal audit checklist for the production process and list all requirements that you need to audit.
Once you finish the internal audit, you need to create an internal audit report and to deliver it to relevant authority in your organization.
If you noticed some problems or nonconformities during the audit you will also need to perform a follow-up to ensure that the problems are resolved, but this step will be taken in agreements with the top management.
The audit process haven't changed in the new version of the standard, however the requirements are changed and now the auditor must put some extra effort to conduct the audit.
The manual is gone, that is true but the requirements for documents and records remained although they are differently formulated. When there is a phrase "maintain as a documented information" it means that the document is required, on the other hand, if there is a phrase "retain documented information as an evidence", it means that the record is required. For more information see: New approach to document and record control in ISO 9001:2015 https://advisera.com/9001academy/blog/2015/06/30/new-approach-to-document-and-record-control-in-iso-90012015/
Regarding the risks in processes, you will need to examine the process and determine what can go wrong and in what stage of the process. Although it is not a requirement, you can use some of the methodologies for risks assessment, for example FMEA (Failure Mode Effect Analysis) or FTA (Fault Tree Analysis) and the can be of great help.
Currently we review non-conformance's raised for Out of Spec Product etc, however should there be more to this section.
Answer:
In order to review process performances you need to establish KPIs (Key Performance Indicators) for processes, meaning that you need to determine some indicator that can tell you weather your process is working in desired way and if it delivers intended results. For example for warehousing or storage process the number of nonconforming products in storage can be the indicator of storage process performance.
The same is for product conformance, you need to inspect the product against the product requirements and if there are nonconformities, to resolve them with corrective actions. Records of such nonconformities should be reviewed during the management review and the management should make decisions to remove those nonconformities in the future.
Beside nonconformances related to Out of Spec Product you should keep track of all nonconformities in your company in order to have more data to review and make decisions to prevent them from happening in the future. In this way you will truly improve your QMS and your company.
The most important thing with the quality objectives is to make them measurable and timed, and in this way it will be much easier to keep track whether they are achieved or not. For example "Increase of customer satisfaction by 10% in 2016"
The biggest challenge when creating a quality manual is to meet requirements of the standard regarding the quality manual (define the scope of the QMS, describe the procedures or make reference to them and describe interactions between the processes and their interactions) and yet make it short, easy to read and useful.
The ISO 9000 - Quality management systems Fundamentals and vocabulary, doesn't describe the terms "template" and "form". The difference is that the template is only a model of document or record, but when it becomes approved and adopted by the organization it becomes a form. When the form is filled in, it becomes a record, evidence that activity is performed as prescribed in corresponding procedure.
The ISO 9001 does not explicitly requires that the records have unique form number or ID, but it requires them to be easily identifiable so you may say that ID number of the form should be displayed on it.
Yes, you can definitely implement the standard without consultant's help, the best way to do it is to approach the implementation as a project and prevent missing anything out. It would be good to have a copy of the standard, but there is a lot of free material on our website that can help you do it without actual copy of the standard.
In order to get the ISO 9001 certificate, you need first to implement the ISO 9001 standard. This means that you need to create all necessary documentation and make your processes compliant with the requirements of the standard.
Our documentation templates are applicable to any kind of organization including the public department. Since they are 80% filled in, you only need to write in some small adjustments to make them fit to your organization.
Together with documentation toolkit you get one hour online meeting with an expert and you can ask unlimited number of questions via email. You can also send us some of your documents for a review to make sure that your documentation is compliant with the standard.